Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
2.1. Petrol engines models 1AZ-FE and 2AZ-FE
2.2. Mechanical part of engines of models 1AZ-FE and 2AZ-FE
2.2.1. General information and safety measures on removal of the power unit
2.2.2. Removal of sealant
2.2.3. The specification of types of the applied nuts and bolts
2.2.4. Service of a mechanical part of the engine
2.2.5. General repair operations
2.2.6. Dismantling, check and assembly of a head of the block of cylinders
2.2.7. Dismantling, check and assembly of the block of cylinders
2.2.8. General assembly
2.2.8.1. Installation of balancer shafts
2.2.8.2. Installation of a case
2.2.8.3. Installation of bolts of fastening of a head of the block of cylinders
2.2.8.4. Installation of an asterisk VVT-i
2.2.8.5. Installation of camshafts
2.2.8.6. Installation of the oil pump
2.2.8.7. Installation of an asterisk and chain of the drive of the oil pump
2.2.8.8. Installation of the piston of the cylinder No. 1 in VMT of the end of a step of compression
2.2.8.9. Installation of a chain of the drive of the mechanism of gas distribution
2.2.8.10. Installation of a rotor of the sensor of provision of a bent shaft
2.2.8.11. Installation of a cover of a chain of the drive of the mechanism of gas distribution
2.2.8.12. Installation of the oil pallet
2.2.8.13. Installation of the pump of cooling liquid
2.2.8.14. Installation of the sensor of provision of a bent shaft
2.2.8.15. Installation of a pulley of a bent shaft
2.2.8.16. Installation of the mechanism of a natyazhitel of a chain of the drive of the mechanism of gas distribution
2.2.8.17. Convertion of a natyazhitel of a chain of the drive of the mechanism of gas distribution in the working condition
2.2.8.18. Installation поршеня the first and fourth cylinders in compression step VMT
2.2.8.19. Final assembly of the unit
2.3. Petrol engine of model 1MZ-FE
2.4. Mechanical part of the engine of model 1MZ-FE
2.5. Appendix
2.6. Tables
3. Transmission
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment




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2-2-8-2-ustanovka-kartera.html

2.2.8.2. Installation of a case

Fig. 2.135. Places of putting sealant


Remove old sealant. Be careful, do not damage contact surfaces. Using an edge and a scraper, remove old sealant from contact surfaces and from deepenings under sealant. Carefully clear all components before installation. Using bezosadochny solvent, clear surfaces before putting sealant. Apply fresh sealant on a case, as shown in the figure 2.135.

Fig. 2.136. Location of lock consolidation: 1 – lock consolidation


Establish new ring consolidation (fig. 2.136).

Fig. 2.137. Tags of installation of balancer shafts and conrod neck: 1 – neck No. 1; 2 – tags


Orient tags on balancer shafts and a conrod neck No. 1, as shown in the figure 2.137.

Fig. 2.138. Order of tightening of bolts of fastening of a case


Establish a case. Evenly, for several passes, tighten bolts of fastening of a case in the inhaling of 33 N shown in the drawing 2.138 sequences by the moment · m.

Fig. 2.139. Tags of installation of balancer shafts and spline: 1 – tags; 2 – spline


Check combination of tags, as shown in the figure 2.139.

Fig. 2.140. Installation of the VVT-i oil filter


Establish a cap, having applied sealant on a carving and tighten its moment inhalings of 26 N · m. Establish the VVT-i oil filter and tighten its moment inhalings of 30 N · m (fig. 2.140).

Fig. 2.141. Installation of the drain crane


Wrap the drain crane the moment of an inhaling of 25 N · m, having applied sealant on 2–3 rounds of a carving. Having tightened the crane the necessary moment, turn it clockwise until the opening for discharge is not below (fig. 2.141).

Fig. 2.142. Laying of a head of the block of cylinders: 1 – number


Install the union of the oil heater (model with the oil heater). Establish laying of a head of the block of cylinders (fig. 2.142).

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2.2.8.1. Installation of balancer shafts
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2.2.8.3. Installation of bolts of fastening of a head of the block of cylinders