Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
2.1. Petrol engines models 1AZ-FE and 2AZ-FE
2.2. Mechanical part of engines of models 1AZ-FE and 2AZ-FE
2.3. Petrol engine of model 1MZ-FE
2.4. Mechanical part of the engine of model 1MZ-FE
2.4.1. Service of a mechanical part of the engine
2.4.2. Check and adjustment of thermal gaps in valves
2.4.3. Removal, check and installation of a belt of the drive of the mechanism of gas distribution (GRM)
2.4.4. Removal of a head of the block of cylinders
2.4.5. Dismantling of a head of the block of cylinders
2.4.6. Assembly of a head of the block of cylinders
2.4.7. Installation of a head of the block of cylinders
2.4.7.1. Assembly of camshafts of final valves
2.4.7.2. Installation of camshafts of final valves
2.4.7.3. Installation of the camshaft of inlet valves of a back head of the block
2.4.7.4. Installation of the camshaft of final valves of a back head of the block
2.4.7.5. Installation of the camshaft of inlet valves of a forward head of the block
2.4.7.6. Installation of a cover of heads of the block of cylinders
2.4.7.7. Installation of other components
2.4.8. Dismantling, check and assembly of the block of cylinders
2.5. Appendix
2.6. Tables
3. Transmission
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment




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2-4-7-7-ustanovka-ostalnykh-komponentov.html

2.4.7.7. Installation of other components

Establish new laying and a final collector and evenly tighten six nuts of fastening in several passes the moment of an inhaling of 49 N · m.
Establish an arm of the pump of the amplifier of steering and wrap fastening bolts the moment of an inhaling of 43 N · m.
Establish a fixing plate on a head of the block of cylinders, having wrapped a fastening bolt the moment of an inhaling of 8 N · m.
Establish protection of an electrical wiring of the engine.
To establish a GRM drive belt cover No. 3, be convinced that laying of a cover was not stratified and did not crack. If necessary replace laying, having executed the following operations:
– using the screw-driver or a scraper, remove the remains of old laying;

Fig. 2.309. The scheme of the correct installation of laying on a GRM drive belt cover No. 3: 1 – laying; 2 – sealant; D – 335 mm; Е – 180 mm; F – 133 mm; G – 72 mm


– remove protective paper from new laying and paste laying, as shown in the figure 2.309.
Check whether new laying was well pasted.

Fig. 2.310. Installation of the cogged pulley of a bent shaft: 1 – pulley


Before installation of the cogged pulley of a bent shaft combine an adjusting spline on cranked to a shaft with a shponochny groove in a pulley (fig. 2.310).
Install the cogged pulley of a bent shaft of a guide of a belt (a rotation frequency sensor rotor) inside. Put a plate of the cogged pulley and wrap a bolt of fastening of a plate the moment of an inhaling of 8 N · m.
Establish a washer and wrap a roller-natyazhitelya bolt.
Check whether the roller-natyazhitel smoothly rotates.
Establish an intermediate pulley, tighten a fastening bolt the moment of an inhaling of 43 N · m also check whether the pulley smoothly rotates.

Fig. 2.311. Correct orientation of belts of pulleys of forward camshafts


Combine a spline on distributive to a shaft with a shponochny groove on a pulley and establish a pulley on a shaft. Install the cogged pulley of the forward camshaft of a guide of a belt inside (fig. 2.311).
Using the special tool, establish and tighten bolts of pulleys the moment of an inhaling of 125 N · m.

Fig. 2.312. Installation of the pump of cooling liquid


Install the pump of cooling liquid, having tightened four bolts and two nuts of fastening of the pump the moment of an inhaling of 8 N · m (fig. 2.312).
Establish a cover of a belt of the GRM drive and tighten six bolts the moment of an inhaling of 8 N · m.
Wrap spark plugs.
Install ignition coils.
Establish two new laying on an inlet branch pipe of a sitema of cooling. Connect a final branch pipe of the cooling system to a hose of restart-up of cooling liquid. Establish a final branch pipe, two washers and serially tighten two bolts and two nuts the moment of an inhaling of 15 N · m.
Establish an inlet collector, a fuel collector with nozzles, two washers and evenly tighten nine bolts and two nuts for several passes the moment of an inhaling of 15 N · m.
Establish the top part of an inlet collector assembled.
Establish an arm No. 1 of the engine and tighten two bolts the moment of an inhaling of 39 N · m.
Establish a rack of the top part of an inlet collector and tighten two bolts of its fastening the moment of an inhaling of 20 N · m.
Connect an electrical wiring and hoses.
Establish a protective cover of the engine.
Fill in cooling liquid.

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2.4.7.6. Installation of a cover of heads of the block of cylinders
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2.4.8. Dismantling, check and assembly of the block of cylinders