Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
2.1. Petrol engines models 1AZ-FE and 2AZ-FE
2.2. Mechanical part of engines of models 1AZ-FE and 2AZ-FE
2.3. Petrol engine of model 1MZ-FE
2.4. Mechanical part of the engine of model 1MZ-FE
2.4.1. Service of a mechanical part of the engine
2.4.2. Check and adjustment of thermal gaps in valves
2.4.3. Removal, check and installation of a belt of the drive of the mechanism of gas distribution (GRM)
2.4.4. Removal of a head of the block of cylinders
2.4.5. Dismantling of a head of the block of cylinders
2.4.6. Assembly of a head of the block of cylinders
2.4.7. Installation of a head of the block of cylinders
2.4.8. Dismantling, check and assembly of the block of cylinders
2.4.8.1. Preliminary operations
2.4.8.2. Check of an axial side play of the conrod bearing
2.4.8.3. Check of a radial side play of the conrod bearing
2.4.8.4. Removal of the piston and rod assembled
2.4.8.5. Measurement of an axial side play of a bent shaft
2.4.8.6. Check of oil radial gaps
2.4.8.7. Check of the block of cylinders
2.4.8.8. Measurement of diameter of cylinders
2.4.8.9. Dismantling of conrod and piston group
2.4.8.10. Check of a gap between the piston and the cylinder
2.4.8.11. Check of coaxiality of heads of a rod
2.4.8.12. Check of an oil gap of a piston finger
2.4.8.13. Measurement of diameter of a piston finger
2.4.8.14. Vypressovka and press fitting of the plug of the top head of a rod
2.4.8.15. Check of a face gap of a compression ring
2.4.8.16. Check of a gap in the lock of a piston ring
2.4.8.17. Check of a beating of a bent shaft
2.4.8.18. Check of conrod and radical necks
2.4.8.19. Hairpins and caps
2.4.8.20. Assembly of conrod and piston group
2.4.8.21. Installation of piston rings
2.4.8.22. Installation of inserts of conrod bearings
2.4.8.23. Assembly of the block of cylinders
2.4.8.24. Installation of a stopper of discharge of cooling liquid
2.4.8.25. Installation of the oil pump
2.4.8.26. Installation of the oil pallet
2.4.8.27. Installation of the lower cover of a case
2.4.8.28. Installation of the lower part of the oil pallet
2.4.8.29. Installation of the case of the thermostat
2.5. Appendix
2.6. Tables
3. Transmission
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment




80e768f8

2-4-8-1-predvaritelnye-operacii.html

2.4.8.1. Preliminary operations

Install the engine on the stand for dismantling.
Take off a belt of the GRM drive and its pulleys.
Remove heads of the block of cylinders.
Remove the generator, an adjusting arm of a belt of the generator and an arm assembled.
Remove the sensor of emergency pressure of oil.
Remove a conditioner compressor arm, having turned off three bolts of fastening.
Remove an arm of an intermediate pulley, having turned off two bolts of fastening.
Remove detonation sensors, having disconnected their sockets.

Fig. 2.313. Bolts and nuts of fastening of the case of the thermostat


Remove fastening of a plait of wires of the engine. Disconnect a clip of a plait of wires of the engine from an arm. Turn off eight bolts, two nuts and remove the case of the thermostat (fig. 2.313).
Remove the pump of cooling liquid.

Fig. 2.314. Removal of an oil filter: 1 – special adaptation


Remove an oil filter (fig. 2.314).
Turn off ten bolts and two nuts of fastening of the lower part of the oil pallet. Insert an edge of special adaptation between the lower and top parts of the oil pallet and, cutting off a sealant, remove the lower part of the pallet.
Having turned off three nuts, remove an oil receiver and laying.

Fig. 2.315. Bolts and nuts of fastening of the lower cover of a case of a flywheel


Turn off two bolts and remove the lower cover of a case of a flywheel. Having turned off seventeen bolts and two nuts, separate the top part of the oil pallet from the block of cylinders by means of the screw-driver, inserting it into the grooves (fig. 2.315) intended for this purpose.
Remove a maslouspokoitel from the top part of the oil pallet.

Fig. 2.316. Removal of the oil pump


To remove the oil pump, turn off nine bolts. Separate the oil pump by means of the screw-driver, having inserted it between the pump and a cover of the radical bearing (fig. 2.316).

Fig. 2.317. Removal of ring consolidation of the oil pump


Remove ring consolidation (fig. 2.317).
Remove a cooling system cap, having turned off two nuts.
Turn off a stopper of discharge of cooling liquid.

"previous page
2.4.8. Dismantling, check and assembly of the block of cylinders
following page"
2.4.8.2. Check of an axial side play of the conrod bearing