Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
2.1. Petrol engines models 1AZ-FE and 2AZ-FE
2.2. Mechanical part of engines of models 1AZ-FE and 2AZ-FE
2.3. Petrol engine of model 1MZ-FE
2.4. Mechanical part of the engine of model 1MZ-FE
2.4.1. Service of a mechanical part of the engine
2.4.2. Check and adjustment of thermal gaps in valves
2.4.3. Removal, check and installation of a belt of the drive of the mechanism of gas distribution (GRM)
2.4.4. Removal of a head of the block of cylinders
2.4.5. Dismantling of a head of the block of cylinders
2.4.6. Assembly of a head of the block of cylinders
2.4.7. Installation of a head of the block of cylinders
2.4.8. Dismantling, check and assembly of the block of cylinders
2.4.8.1. Preliminary operations
2.4.8.2. Check of an axial side play of the conrod bearing
2.4.8.3. Check of a radial side play of the conrod bearing
2.4.8.4. Removal of the piston and rod assembled
2.4.8.5. Measurement of an axial side play of a bent shaft
2.4.8.6. Check of oil radial gaps
2.4.8.7. Check of the block of cylinders
2.4.8.8. Measurement of diameter of cylinders
2.4.8.9. Dismantling of conrod and piston group
2.4.8.10. Check of a gap between the piston and the cylinder
2.4.8.11. Check of coaxiality of heads of a rod
2.4.8.12. Check of an oil gap of a piston finger
2.4.8.13. Measurement of diameter of a piston finger
2.4.8.14. Vypressovka and press fitting of the plug of the top head of a rod
2.4.8.15. Check of a face gap of a compression ring
2.4.8.16. Check of a gap in the lock of a piston ring
2.4.8.17. Check of a beating of a bent shaft
2.4.8.18. Check of conrod and radical necks
2.4.8.19. Hairpins and caps
2.4.8.20. Assembly of conrod and piston group
2.4.8.21. Installation of piston rings
2.4.8.22. Installation of inserts of conrod bearings
2.4.8.23. Assembly of the block of cylinders
2.4.8.24. Installation of a stopper of discharge of cooling liquid
2.4.8.25. Installation of the oil pump
2.4.8.26. Installation of the oil pallet
2.4.8.27. Installation of the lower cover of a case
2.4.8.28. Installation of the lower part of the oil pallet
2.4.8.29. Installation of the case of the thermostat
2.5. Appendix
2.6. Tables
3. Transmission
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment




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2-4-8-23-sborka-bloka-cilindrov.html

2.4.8.23. Assembly of the block of cylinders

Fig. 2.364. Inserts of radical bearings


Establish inserts of radical bearings. Inserts of radical bearings differ on width, besides, the top inserts of radical bearings have the lubricant channel and lubricant openings (fig. 2.364).

Fig. 2.365. Number marking of a cover of the radical bearing


Combine ledges of the top inserts of bearings with bores (deepenings) of beds of the block of cylinders and insert inserts. Combine ledges of the lower inserts of bearings with bores (deepenings) in covers of radical bearings and establish them. Covers of radical bearings are numbered (fig. 2.365).

Fig. 2.366. Installation of the top persistent half rings in a bed of the block of the radical bearing No. 2


Establish the top persistent half rings in a bed of the block of the radical bearing No. 2 so that lubricant flutes were sent outside (fig. 2.366).
Lay a bent shaft in the block of cylinders.

Fig. 2.367. Correct orientation of persistent half rings to a bearing No. 2 cover


Establish covers of radical bearings and persistent half rings. Establish two persistent half rings on a bearing No. 2 cover, having oriented oil flutes outside (fig. 2.367).

Fig. 2.368. Installation of covers of radical bearings


Establish covers of radical bearings (fig. 2.368).

Fig. 2.350. Additive of covers of radical bearings


Apply a thin film of engine oil on carvings and under heads of bolts of fastening of covers of radical bearings. Temporarily tighten eight bolts of fastening of covers of radical bearings. Using the hammer with plastic brisk, seat covers of bearings for their dense prileganiye (see fig. 2.350).
Apply a thin film of engine oil on carvings and under heads of bolts of fastening of covers of radical bearings (with a 12-faced head).

Fig. 2.351. Order of tightening of bolts of covers of radical bearings


Establish and evenly tighten bolts of covers of radical bearings in several passes to the sequences, shown in the figure 2.351.

Fig. 2.352. The correct provision of a tag when tightening bolts of a head of the block of cylinders


Apply tags with paint on a forward part of bolts of a head of the block of cylinders. Tighten bolts of a head of the block of cylinders on 90 ° in the sequence stated above. Check that the tag put with paint costs on 90 ° from initial situation (see fig. 2.352).
Establish new sealing washers on bolts of fastening of covers of radical bearings (with a 6-faced head).

Fig. 2.353. Sequence of tightening of bolts of fastening of covers of radical bearings


Establish and evenly tighten bolts of covers of radical bearings in several passes to the sequences, shown in the figure 2.353.
Make sure that the bent shaft rotates smoothly. Using the dial indicator, measure an axial gap of a bent shaft when moving a bent shaft by the screw-driver.

Fig. 2.369. Places of putting sealant on the holder of a back epiploon


Apply sealant on the holder of a back epiploon, as shown in the figure 2.369.

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2.4.8.22. Installation of inserts of conrod bearings
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2.4.8.24. Installation of a stopper of discharge of cooling liquid