Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Replacement of a pedal of coupling
3.1.2.1. Removal
3.1.2.2. Dismantling
3.1.2.3. Installation
3.1.3. Removal and installation of the main cylinder of coupling
3.1.4. The intermediate accumulator of coupling (is established since July, 2003)
3.1.5. Removal and installation of the working cylinder of coupling
3.1.6. Removal, check and installation of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment




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3.1.2.3. Installation

Install the plug of a fork of a pusher of the main cylinder of coupling. Apply jellied lubricant on an internal part of the new plug. Install the fork plug in a coupling pedal opening.
Install the first buffer of a pedal of coupling.
Establish an overlay of a pedal of coupling.
Establish a spring cover.
Install the coupling pedal servo-driver plug. Before installation apply jellied lubricant on an internal part of the new plug.

Fig. 3.16. Installation of plugs of a pedal of coupling


Apply jellied lubricant on both surfaces of two new plugs of a pedal of coupling and establish them in an opening of a pedal (fig. 3.16).
Establish a coupling pedal assembled in an arm of a pedal of coupling and fix by a bolt and a nut.
Inhaling moment: 36.8 N · m.

Fig. 3.17. Installation of a spring of compression


Apply jellied lubricant on the surfaces of contact of the plug and a spring of compression. Using nippers, establish an E-shaped ring and put into place a spring of compression of a saddle of a servomechanism (fig. 3.17).
Establish a coupling pedal assembled and fix by a bolt and two nuts.
Inhaling moment:
bolt: 19,1 N · m;
nut: 11,8 N · m.
Connect the coupling switch socket.

Fig. 3.18. Installation of a fork of a pusher of the main cylinder of coupling


Apply jellied lubricant on the surfaces of contact of a pin and an opening of the plug of a fork of a pusher of the main cylinder of coupling. Connect a fork to a coupling pedal a pin. Establish a clip (fig. 3.18) on a pin.
Establish the top part of the dashboard.
Install the block of a combination of devices.
Install the panel of finishing of a combination of devices.
Check and adjust a coupling pedal.

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3.1.2.2. Dismantling
following page"
3.1.3. Removal and installation of the main cylinder of coupling