Tayota Kamri's repair since 2001
1. Operation manual and to maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering
6. Brake system
7. Onboard electric equipment
7.1. General information
7.2. Rechargeable battery
7.3. System of power supply
7.3.1. General information
7.3.2. Generator
7.3.3. Dismantling, check and assembly of the generator
7.3.3.1. Removal of the generator (model with the engine 1 and 2 AZ-FE)
7.3.3.2. Installation of the generator (model with the engine 1 and 2 AZ-FE)
7.3.3.3. Removal of the generator (model with the engine 1 MZ-FE)
7.3.3.4. Installation of the generator (model with the engine 1 MZ-FE)
7.3.3.5. Dismantling of the generator
7.3.3.6. Check of the relay regulator of tension
7.3.3.7. Check of a rotor
7.3.3.8. Check of contact rings
7.3.3.9. Check of the vypryamitelny block
7.3.3.10. Check of brushes
7.3.3.11. Check of bearings
7.3.3.12. Assembly of the generator
7.4. System of electrostart-up
7.5. Checks of onboard electric equipment
7.6. Tables
8. Body
9. Schemes of electric equipment




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7.3.3.5. Dismantling of the generator

Turn off a nut and remove the insulator of a conclusion.

Fig. 7.12. Removal of a plate of the rectifier


Remove a plate of the rectifier (fig. 7.12).
Turn off three nuts of fastening of a cover and uncover the generator from the vypryamitelny block.

Fig. 7.13. Removal of a cover of the brush holder


Uncover the brush holder (fig. 7.13).

Fig. 7.14. Removal of the brush holder and electronic regulator of tension


Unscrew five screws and remove the brush holder with a cover and the electronic regulator of tension (fig. 7.14).

Fig. 7.15. Removal of a sealing plate


Remove a sealing plate (fig. 7.15).

Fig. 7.16. Removal of a forward cover of the generator


Turn off four screws, remove the vypryamitelny block, four rubber insulators and a forward cover of the generator (fig. 7.16).

Fig. 7.17. Installation of special devices for removal of a pulley of a shaft of a rotor


Install special devices "1-A" and "1-B" on a generator pulley. Holding special 1-A adaptation a dynamometer key, tighten special 1-B adaptation (clockwise) (fig. 7.17).
Inhaling moment: 39 N · m.

ATTENTION
Make sure that special 1-A adaptation is reliably fixed on a rotor shaft.


Fig. 7.18. Installation of the generator on special 1-C adaptation


Clamp special 1-C adaptation, as shown in the figure 7.18, and install on it the generator.

Fig. 7.19. Otvorachivany nuts of fastening of a pulley of the generator special 1-A adaptation


To turn off a nut of fastening of a pulley, turn special 1-A adaptation in the direction shown in the figure 7.19.

ATTENTION
Not to damage a rotor shaft, turn off a nut of fastening of a pulley no more, than half way.

Remove the generator from special 1-C adaptation.

Fig. 7.20. Removal of special devices


Unscrew special 1-B adaptation and remove special devices "1-A" and "1-B" (fig. 7.20).
Turn off a nut of fastening of a pulley and a pulley of the generator.
Turn off a bolt, three nuts of fastening and remove a clip of a plate and a back cover of the generator.
Uncover the brush holder.
Unscrew two screws of fastening and remove the brush holder.
Unscrew three screws and remove tension regulator.
Unscrew four screws and remove the insulator of a conclusion.
Remove the rubber insulator.
Remove a rectifier plate.
Unscrew four nuts and remove a conducting clip.

Fig. 7.21. Removal of the vypryamitelny block


Using a stripper for bearings, remove the vypryamitelny block (fig. 7.21).
Remove a washer and take a rotor from a generator cover from the drive.

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7.3.3.4. Installation of the generator (model with the engine 1 MZ-FE)
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7.3.3.6. Check of the relay regulator of tension